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OEM customization

Sample part scanning

3D modeling

White model production

Accessory casting

Machining

Inspection

Focusing on OEM customization of
wear-resistant components such as slurry pumps and feed pumps for filter presses.

Roviding one-stop solutions for industries
such as mining, metallurgy, coal, chemical, and building materials.

Localization of spare parts for old
equipment.

Replacement for imported
equipment parts.

Precise replication of parts without
drawings.

Structural upgrades and
performance enhancements after
working condition optimization.

Demand communication and solution evaluation

Demand communication and solution assessment.

Provide equipment operating conditions (such as medium composition, particle size, concentration, temperature, potential of hydrogen value, head, flow rate, etc.).

On-site installation space, interface dimensions, and expected service life.

The Sunlike technology team conducts solution evaluations.

Assess whether OEM customization is suitable.

Determine if there is a need to optimize the existing design (such as material upgrades, structural reinforcement, sealing form adjustments, etc.)

White Model Production and Casting Process Design.

Acquisition of sample parts.
The customer provides the physical original factory parts.
3D scanning.
High-precision 3D scanning enables rapid point cloud data acquisition and accurate 3D shape restoration, effectively replacing traditional measurement methods for parts without blueprints or for old and imported equipment, thus enhancing accuracy and efficiency.
Reverse modeling and 3D model generation
Technicians carry out reverse modeling based on point cloud data to construct an accurate 3D model.
Verify and optimize key dimensions, mating surfaces, and installation references to ensure perfect compatibility with the customer's equipment.
Generate standard 3D model files to provide a data foundation for subsequent white mold fabrication and casting processes.

Acquisition of accessory samples and 3D casting

Utilize 3D models for white model production to achieve rapid prototyping.
Based on the operating characteristics of slurry pumps, select suitable materials (such as high chromium alloy, silicon carbide ceramics, etc.) and casting processes for the manufacturing of components.
Machining and Quality Inspection

Processing
Perform finishing on the white model castings, strictly adhering to the dimensional tolerances and geometric tolerances specified in the 3D model.
Measurement
Use coordinate measuring machines (CMM), laser trackers, and other inspection equipment to conduct high-precision measurements of critical dimensions, ensuring complete interchangeability with the customer's equipment.
Inspection
Conduct spectral analysis and hardness testing on the materials to ensure material performance and internal quality.
Trial Assembly Verification and Performance Testing
Trial Assembly Inspection
Performance Testing
Design Adjustment

Assemble the finished components with the customer's equipment for trial fitting, checking for installation compatibility, coaxiality, sealing effectiveness, and other factors.

If needed, perform bench tests or on-site trial runs to verify performance parameters such as flow rate, head, vibration, noise, and sealing reliability.

Based on the assembly and testing results, make necessary adjustments to the design to ensure it meets the customer's actual operating conditions.

Mass Production and Delivery

Mass Production

Process Standardization

Packaging and Delivery

After confirming that the design plan is stable and reliable, proceed with mass production.

Develop standardized production processes and inspection criteria to ensure consistency and stability of each batch of products.

Package, label, and deliver according to customer requirements, and provide necessary technical documentation (installation manuals, material certificates, inspection reports, etc.).

The advantages of OEM processing.

Rapid response.

High-precision replication.

Compatible with old
/imported equipment.

OEM PROCESSING

Structural optimization and upgrading.

One-stop service.

Small batch customization.

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